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KCL-T Series High-speed Open-type Double-drive Plate and pipe integrated Fiber Laser Cutting Machine

Model：High-speed Open-type Double-drive Plate and pipe integrated Fiber Laser Cutting Machine
Power：1000W
Laser brand: Max ,shenzhen
Cutting area：1500*3000mm
Cutting thickness: 0.5-12mm mild steel
0.5-5mm stainless steel
Circular pipe: diameter: Φ 20mm -165mm Φ; Length is 3000 mm
Square pipe: side length: 14mm-116mm; Length is 3000 mm
Quantity:
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11
Main componet
NO. name Specifications parameter Nos producer
1 Machine tool KCL-T3015-1000W       
 		 X axis stroke:1500mm
Y axis strokel:3000mm		 1 kingball
2 beam  Integral cast aluminum beam
1 kingball
3 Machine worktable Integral steel plate welding
1 kingball
4 laser 1000W
1 Max, shenzhen
5 Chuck Diameter165mm pneumatic
kingball
6 X, Y, Z axis servo motor

4 Japan panasonic
7  Laser cutting head BT240
1 Raytools,
swiss
8 X, Y, Z axis drag chains

1 Cangzhou,hebei
9  X-axis, Y-axis racks, gears M2 Grinding din6 precision 3 sets HK ,
Taiwan
10 reducer VRTZ-090-5 3 arc minutes accuracy flange connection 3 Shimpo Japan
 
11 X-axis linear guide  HGH30CA2R
 		  H grade accuracy 2 Hiwin taiwan
12 Y-axis linear guide HGH25CA2R H grade accuracy 2 Hiwin taiwan
13 Gas circuit SMC
1 Japan   
14 Electric appliances

1 Schneider, Siemens
15 Operating system

1 cypcut
 
16 computer
Memory 4G
Solid State Drive 120G		 1 ASUS,Taiwan
17 Oil circuit Automatic oiling
1 Nanjing
18 Water cooling HL-1000
1 Hanli, China
 
19 air conditioning  350W
1 Tongfei, China
 

(1).Machine structure
2 
 
  • The main frame adopts a gantry type structure welded with all steel plates to ensure that the model is stable and does not deform for a long time.
  • Machine body High-temperature annealing by large annealing furnace.
  • Machine body has been formed by the import gantry milling.
  • Use gantry rack double guide, double servo drive structure.
  • Improve the stability and rigidity of the Y-axis beam.
  • Ensures high precision and high dynamic performance of Y-axis beam movement.
  • Y-axis beam runs smoothly at high speed, greatly reducing gas consumption.3

 Guide surface
Integral steel plate welding
45
The beam sliding table adopts integral cast aluminum parts, which can reduce the weight of the beam and ensure good stability, which can meet the high-speed operation of the machine
 
(2).Gears, racks and guides
6
Rails and racks are calibrated with precision collimators with an accuracy of ±0.02mm
7 8
  1. "K.H" rack, four-sided grinding
2-positioning pin design prevents rack displacement
9
1- Taiwan "HIWIN" Guide
2-Oblique block design prevents rail displacement
 
 
 
 
 
(3) Reducer and servo motor

QQ图片20190430094927
(4) Equipped with Swiss Raytools automatic focusing laser cutting head
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  • The internal structure of the laser head is completely sealed, the dustproof level reaches grade 6, and the waterproof level reaches grade 7, which can prevent the optical part from being contaminated by dust.
  • Magnetic protection anti-collision, flexible and convenient reset and alarm function.
  • Set by the panel operation or programmable CNC-controlled cutting height.
  • Height control can be achieved through Z-axis servo motor and drive system.
  • Modular design, high precision and easy maintenance.
(5)1000w MAX SHENZHEN laser
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  • High beam quality output.
  • High reliability, long service life.
  • Can use air cutting to save costs.
  • High electro-optical conversion efficiency.
  • Compact structural design.
  • Fiber output comes with collimation output head.
  • External Computer Control Interface.
 
(6) Water cooler
13
  • Adopt domestic first-class brand, professional laser chiller, good stability, high precision.
  • With dual-channel temperature control, the laser and cutting head can be controlled at different temperatures to ensure the stability of laser and cutting head.
  • Features include: water pressure alarm, high and low temperature alarm, voltage alarm, and various fault alarms and so on.
 
 
 
(7) Electrical box and computer
14
(8) High precision module
15
Advanced chuck clamping system
1. Fast speed, up to 120 RPM.
2. High hardness bearing steel.
3, easy to adjust, the claw adopts two adjustment mode.
4, high sealing, prevent debris and dust particles into the interior, impact or reduce the service life of the cylinder and valve structure inside
 
(9) High-precision components
16
Machine comes with automatic fuel pump

17

Using pneumatic components,  With low pressure Japan SMC perforation, automatic ventilation, pressure detection and other functions.
(10) Laser cutting special CNC system CypCut

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  • High-speed and high-precision position closed loop.
  • High-speed gantry control/capacitance follow-up control.
  • Laser energy according to speed control function.
  • Power off/power off return function.
  • Flight cutting / automatic patrol / multi-level punching function.
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  • Handheld wireless remote control.
  • Can carry out follow-up control in all directions, the operation is simple and convenient.
  • Improve operator’s working efficiency.
(11) Special feature
20
3. technical parameter
(1) machine tool parameter
No. Item Parameter
JQLG3015B -1000W		 unit
1
 		  Working stroke
 		 X axis 1500 mm
Y axis 3000 mm
Z axis 100 mm
2   Maximum sheet weight  1000 kg
3   Maximum positioning speed  120 m/min
4   Maximum acceleration  1 G
5   positioning accuracy  ±0.05 mm
6   Laser power 1000 W
7 Laser wavelength 1070 nm
8  
Dimensions		 Length 4500 mm
Width 2500 mm
Height 2000 mm
9 Max cutting thickness Mild steel 12 mm
Stainless steel 5 mm
10 Circular pipe
Φ20-Φ165
Length: 3000 		mm
11 Square pipe
14-116; Length :3000 mm
12 Weight 5800 kg






 
(2)Plate cutting parameters
 
material Thickness
(mm)		 Cutting speed(m/min) material Thickness
(mm)		 Cutting speed(m/min)
1000w 1000w
 
 
 
Mild steel
(O2)		 1 18-25  
 
 
Stainless steel
(N2)		 1 20-24
2 6-8 2 7
3 3-4 3 4.5
4 2-2.5 4 1.5
5 1.6 5 1
6 1.5

8 1.1

10 0.9

12 0.7

*Note:
 different materials, different gas pressure and other matching conditions may cause speed differences.
Cutting gas purity requirements: 99.95% to 99.995%,the higher purity, the better cutting surface effect.
Real-time power consumption parameters:Continuous cutting power consumption of 1mm iron plate: 10 kWh/hour

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